The optional revolutionary ‘ROTOFLEX’ split turret option can also be specified for applications requiring a swift changeover in container base sizes. It allows packers to carry out speedy changeover clean-down procedures without needing tools or support engineers.
All parts of the turret and dust extraction system may be easily withdrawn by simply removing locating pins and operating quick-release catches. These functions can be carried out by the line operator in situations where line support engineers would generally have been used in the past.
A range of change part tooling & turrets may be supplied with each machine, depending upon individual application & container specification. A very versatile feature of the RP1600 is the possibility to re-tool the machine for 16, 24 or 32 heads simply by exchanging the centre turret and associated tooling; this is made even easier if the ‘ROTOFLEX’ turret option is fitted, allowing quick & easy removal & replacement of turret segments. Both turret and scroll drive systems are servo-driven and correctly synchronized by advanced servo drive technology; this allows for unique timing for each scroll/turret combination to be saved against each recipe (container parameters).
The advantage of such versatility is the ability to run large containers at medium speeds using 16 heads, faster speeds on medium-sized containers on 24-head combinations, and still run smaller containers at optimum line speed using a 32-head arrangement. The use of servo motors has eliminated the requirement for gears/gearboxes, etc., bringing maintenance requirements to an absolute minimum.